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Thermofit® Thermoformable Materials

Texel is on the cutting edge in thermoformable products. Our exclusive materials can be used in countless applications.

Products for industrial use
The Thermofit line of products is divided into 3 main categories:

 

Thermomoldable synthetic felts:

Thermoplastic resin-coated felts are used for acoustic insulation in the manufacture of automobile parts.

Colors

  • Black
  • Dark gray


Format

  • In sheets for weights greater than 600 g/m2
  • In rolls for weights less than 500 g/m2


Typical uses

  • Automobile trunk trim
  • Beneath rear trunk shelves
  • Automobile hood trim
  • Glove compartment or storage compartment trim

Thermoformable felts made from melting fibers are used for acoustic insulation in the manufacture of automobile parts and as acoustic panels in the manufacture of offices, seat parts and furnishings. A large proportion of recycled fibers are used in these products.

Technical specifications

  • High stiffness felts and those with weights of 500-1300 g/m2 are delivered in sheets
  • Felts can also be thermoformable only at the final processing stage


Typical uses

  • Automobile trunk trim
  • Beneath rear trunk shelves
  • Mud guards
  • Noise reduction in seats
  • Tops of seat springs

 

Thermoformable natural fiber felts

These felts are created by blending thermoplastic fibers with natural fibers like jute, kenaf and wool in smaller quantities.

Texel’s products contain 30-60% natural fibers and weigh 350-2000 g/m2.

Advantages

  • Replaces fiberglass (2 times less dense than fiberglass)
  • Recyclable
  • Less mass for weight-sensitive applications


Typical uses

  • Acoustic door panels
  • Instrument panel pieces
  • Acoustic furniture panels

 

Thermoformable materials for composites

Visible trim materials. Texel has developed state of the art materials that use thermomolding to combine the benefits of high tenacity fabrics with the thermoplastic and aesthetic properties of needlepunched nonwovens. Light, stiff, aesthetic materials can be produced in pieces of various dimensions.

Advantages

  • Very flexible textile material that can accommodate complex molds
  • Smooth, uniform material with no visible surface grain
  • Color determined by the color of the surface nonwoven
  • No pumicing, finishing, or painting necessary
  • Releases no styrene


Uses

  • Transportation equipment parts
  • Construction frameworks (patio panels)
  • Watercraft hulls (canoes, kayaks)
  • Vehicle panels Download PDF (271 Kb)
  • Helmets
  • Sandwich structures

Non-visible materials. Texel’s thermoformable composite materials set themselves apart from other framework materials currently available on the market. They make it possible to produce complex, often difficult to form pieces, such as those that require a surface coating with good adhesive qualities.

Texel’s thermoformable composite materials set themselves apart from other framework materials currently available on the market, especially for difficult to form pieces and pieces that require a surface coating with good adhesive qualities.

Advantages

  • Improved bond between the elements contributed and those of fabrics like Twintex®
  • Excellent cohesion between the needlepunched nonwoven in a woven material and the trim elements such as fabrics or protective films
  • Flat surfaces
  • Electrical conductivity


Uses

  • Structural components of motor vehicle parts
  • Footwear



 

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